Creating a soft toy by hand is an inspiring and relaxing craft. This step-by-step guide explains how to sew a seal plush with a sweet expression and a soft, realistic body. The detailed instructions and many photos make the process easy to follow, even for beginners.
Download the Seal Pattern
Notice that seam allowances are not included.
To download the pattern, follow the instructions below:
From a phone or tablet: There should be a similar option for mobile devices with Android or iOS. Click on the image. Save it by holding your finger on the image and selecting the “Save Image” option. Then, go to your photo gallery and print it (an option available).
From a computer: Click on the photo of the pattern you see below. In the new tab that will open, you press the right mouse button and select the “Save image as …” option. Then, you choose where the image will be saved on your computer.
Materials and Tools
- Faux fur with a pile length of 1.5 cm or shorter, with a not-too-dense backing to make turning small parts easier.
- Black glass eyes on metal loops, about 14 mm in diameter.
- Stuffing material (polyfill, wool, or synthetic fiber).
- Small amount of weighting material (plastic pellets, glass beads, or steel shot).
- Strong sewing thread in a color that matches your fur.
- Regular hand-sewing needle and a long doll needle for inserting eyes.
- Black felting wool for shaping the nose.
- Black horsehair for whiskers.
If that’s unavailable, use stiff black embroidery thread (lightly treated with fabric glue) or thin black florist wire—both keep their shape well. - Small scissors, an awl, pins or clips, and a fabric marker or pencil.
Choose a soft, medium-density fur for the best results. Light gray or creamy-white fur gives the toy a natural and gentle look.
Step-by-Step Seal Plush Sewing Tutorial
1. Prepare and Cut the Pattern
Print and cut your pattern.
Place the pieces on the back side of the fur, following the pile direction. Trace carefully and cut only through the backing, not the pile.
2. Sew the Body Pieces
Start by sewing the two body parts together along the markings A–C. Then attach the head gusset between the body pieces, matching the points A–B, to shape the top of the head. After that, sew the belly piece to the body along point C.
Carefully trim away any excess pile from the seam allowance, but be sure not to cut too much. If you are a beginner, it’s better to trim the pile before sewing the pieces together; experienced sewers can trim it after sewing. Once the seams are complete, carefully turn the entire body right side out.
Sew the flippers separately, but do not stuff them — they should stay flat and flexible.
3. Stuff and Add Weight
Pour a small amount of weighting material into the body to give the seal balance and help it sit naturally. Then add polyfill in small portions, distributing it evenly through the head, body, and tail. The plush should feel firm but soft to the touch. Close the opening with an invisible ladder stitch.
After sewing, gently pull out any fur caught in the seams using a needle or awl, then brush the surface to make the coat smooth.
4. Add Eyes, Nose, and Whiskers
The next step is shaping the face — this process is shown in the step-by-step photos.
Use a long doll needle to insert the black glass eyes on the metal loops and secure them firmly from the inside.
Before creating the nose, slightly darken the muzzle area with a fabric marker or soft pastel to give depth and natural shading. Then form a small nose from black felting wool or embroider a simple triangle with black thread.
Embroider the seal’s mouth with a black thread. You can do it before or after felting the nose.
Finally, sew the flippers to the body in their correct positions.
For the whiskers, use short pieces of horsehair, stiff black thread, or thin florist wire. Insert them into the muzzle. The whiskers should stick out slightly and hold their shape. Add two small dots above the eyes.
Frequently Asked Questions
Can I scale the pattern to make a larger or smaller seal?
Yes, you can print the pattern at any scale. Please note that when you change the size, you should also adjust your fabric and materials accordingly. If you make the toy smaller, choose fur with a shorter pile — long fur will make it nearly impossible to turn small parts right side out. If you enlarge the pattern, use longer-pile plush so your seal looks fluffier and more natural. The same rule applies to the eyes — smaller versions need smaller eyes, and bigger toys require larger ones for proper proportions.
Can I sell toys made from this pattern?
Yes, you are free to sell the finished toys made using this pattern. However, the pattern itself cannot be sold, copied, or redistributed in any form — it’s for personal and small business use only.
Is this project suitable for beginners?
Yes, mostly! The entire sewing process is beginner-friendly, except for the face-shaping step, which requires a bit of practice. But don’t worry — it’s quite easy to learn while working on this very seal, and once you master it, you can use the same technique for other plush animals too.
Before You Go
A handmade seal plush turns out soft, cute, and surprisingly realistic. Once you’ve made one, it’s easy to imagine a whole colony — baby seals, sleeping seals, even a cheerful sea lion cousin.
Sewing plush animals combines creativity, calm, and a bit of magic, turning simple fabric into something full of warmth and charm.
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